WG2210100186 Range Set Synchronous Slip

WG2210100186 Range Set Synchronous Slip

The WG2210100186 range-shifting synchronizer sleeve is compatible with heavy-duty truck gearboxes, specifically designed for high-low gear shifting. It withstands high torque from the auxiliary gearbox, preventing gear breakage and deformation under heavy loads. Forged from alloy structural steel, the tooth surface and internal splines undergo high-frequency quenching and precision grinding, resulting in high hardness and fatigue resistance. It effectively resists frequent high-low gear impacts, is resistant to wear and tooth breakage, and produces no abnormal noise. The internal splines and tooth profile have micron-level precision, ensuring uniform clearance. It meshes tightly with the synchronizer ring and gear seat, ensuring smooth gear engagement and disengagement, reducing gear breakage and jerking, and lowering driver workload.

The WG2210100186 Range Gear Synchronizer Sliding Sleeve is a key synchronized shifting component in heavy-duty truck transmissions, also known as the auxiliary gearbox range gear sliding sleeve.

It works together with the synchronizer ring and gear hub to achieve precise high-low range shifting and smooth power transmission in the auxiliary gearbox system. It is an essential part to ensure stable performance and smooth operation of range shifting in heavy-duty trucks.

This component is widely used in gearbox assembly, maintenance, and replacement for heavy-duty commercial vehicles.

Main Function

  • Enables accurate high and low range gear switching
  • Works with synchronizer ring for smooth engagement
  • Ensures stable and continuous power transmission
  • Improves overall gearbox shifting performance

Product Advantages

● Smooth Synchronization & Precise Shifting

The spline and gear surfaces are processed with micro-level precision grinding, ensuring:

  • Tight and accurate engagement with synchronizer components
  • Smooth sliding without sticking or jamming
  • Elimination of gear grinding noise and impact

This significantly improves shifting smoothness and driving comfort.

● Solves Common Transmission Problems

This product effectively resolves common gearbox issues such as:

  • Difficulty in high/low range shifting
  • Gear grinding noise (gear crashing)
  • Poor synchronization performance
  • Power transmission interruption

It helps quickly restore normal gearbox operation and improves vehicle efficiency.

● High Strength & Impact Resistance

Manufactured from high-strength alloy structural steel with precision forging, the sleeve features:

  • Excellent toughness and hardness balance
  • Strong resistance to sudden high torque impact
  • High durability under frequent shifting conditions

It is resistant to deformation, tooth breakage, and excessive wear.

● Advanced Heat Treatment Process

The gear surface and internal spline adopt high-frequency quenching + precision grinding, providing:

  • Uniform hardness distribution
  • Excellent wear resistance
  • Strong fatigue resistance

The micro-level precision surface ensures stable synchronization performance under heavy load.

● Designed for Heavy-Duty Applications

Specially optimized for harsh working conditions such as:

  • Mining transportation
  • Construction dump trucks
  • Heavy-load logistics operations

Ensures stable high/low range shifting even under extreme load conditions.

Technical Features

  • Precision forged alloy steel structure
  • High-frequency heat treatment
  • Micro-level spline grinding technology
  • Tight tolerance control
  • Optimized for auxiliary transmission systems

Application Scope

  • Heavy-duty truck transmissions
  • Auxiliary gearbox systems (range box)
  • Commercial vehicle driveline systems
  • Transmission repair and OEM replacement

Performance Benefits

  • Smooth and precise high-low gear shifting
  • Reduced gear grinding and abnormal noise
  • Improved synchronization efficiency
  • Stable performance under heavy load conditions

Supply & Service

  • Ready stock for fast delivery
  • OEM and customization available
  • Stable quality for long-term cooperation
  • Professional technical support provided

 

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